Discover our solutions for the painting industry

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Filters + Service + Consulting = Viledon filterCair

Optimize your painting process!

Viledon filterCair is a customer-tailored service package to meet your individual filtration and painting needs. It consists of a comprehensive range of filters plus services plus problem-specific consulting by our filterCair specialists at guaranteed fixed costs.

Your painting process is subjected to a full analysis to determine the cause of paint damage. The focus lies on optimization of your process with regard to errors and return rates, increasing the system availability and lowering your operating costs.

Trust in Viledon filterCair and choose exactly the right solution for your needs from our extensive range of services.

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[Translate to English (US):] Viledon filterCair Service

Viledon filterCair modules

Customized service packages for your needs

With module solutions from Viledon filterCair, we offer you a comprehensive selection of problem-specific services that can be individually combined.

Contact us  Further information

 

Advantages Viledon filterCair modules
filterCair Modules included in all modules

Included in all filterCair modules

Scope

  • Comprehensive interactive report
  • Individual optimization potentials
  • Expert on-site advice
filterCair Modul Basic

Module BASIC

Status analysis paint zone

Demonstration of quality-relevant contamination in the painting process.

Scope

  • Particle measurement with laser particle counter
  • Raster measurement of the settling rate in a zone
  • Determination of the booth balance
  • Temperature and moisture measurement
  • Inspection of the pressure difference of all relevant filter stages
  • Careful filter analysis and assessment
  • Precise analysis of weaknesses
filterCair Modul Basic + Dirt in Paint

Module BASIC + DIRT IN PAINT

Intensive dirt analysis

Process-specific paint damage analysis – root cause analysis of contaminants in the painting process.

Scope

  • Includes full range of Module BASIC features
  • Extensive ProSim particle measurement
  • Raster measurement of down draughts in a complete painting line
  • Needs-based incident light microscopy
  • Problem-specific scanning electronic microscopy (SEM/EDX) or infrared microscopy (FTIR) analysis in the Viledon laboratory
  • Extensive airflow determination of all process-relevant areas
  • Local dirt analysis
filterCair Modul Material Check

Module MATERIAL CHECK

Operating material analysis

Testing of fiber/ lint released by the materials and clothing used.

Scope

  • Application-specific material testing
  • Needs-based incident light microscopy
  • Lint testing
  • Accurate analysis of weak points
filterCair Modul Basic + Dirt in Paint + Material Check

Module BASIC + DIRT IN PAINT + MATERIAL CHECK

Intensive dirt analysis including comprehensive extensive materials analysis

Holistic consideration of the painting process – investigation of complex system interrelations between process parameters, materials used and dirt entry. Definition of individual optimization potentials via extensive paint defect analysis.

Scope

  • Complete range of services from the modules Basic + Dirt in Paint + Material Check

filterCair Modul Air Balance

Module AIR BALANCE

Determination of cabin balance

Examination and visualization of the flow conditions in the painting plant.

Scope

  • Raster measurement of down draughts in a zone
  • Temperature and humidity measurement
  • Checking the pressure drop of all relevant filter stages
  • Airflow determination of all process-relevant areas
  • Fog test for the visualization of the flow conditions
  • Careful filter analysis and evaluation
  • Accurate analysis of weak points
[Translate to English (US):] filterCair Modul Compressed Air

Module COMPRESSED AIR

Compressed air check

Control of process and breathing air systems.

Scope

  • Comprehensive compressed air measurement (CO, CO₂, moisture content, oil content)
  • Checking the compressed air quality for contamination
  • Detailed optical microscopy of the particles
  • Accurate analysis of weak points
filterCair Modul Paint Oven

Module PAINT OVEN

Temperature curves in paint dryers

Checking the temperature profile in the paint dryer.

Scope

  • Thermographic analysis via infrared camera
  • Determination of the air balance in the paint dryer
  • Determination of the object temperatures with temperature data loggers
  • Checking the pressure drop of all relevant filter stages
  • Careful analysis of HT filters

The original edrizzi system

Freudenberg  exclusively distributes for the automotive industry and its suppliers

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How efficient is your filtration system?

Find the optimal filter solution for your plant with e.FFECT based on ISO 16890

Standardized systems for intake air filtration are frequently inefficient and do not make full use of their potential for optimization. The more specifically filter systems are customized to the respective ambient conditions and plant requirements, the greater performance and reliability they achieve.

With e.FFECT, the electronic Freudenberg Filter Efficiency Calculation Tool, calculating the optimal filter solution is extremely simple. The local ambient conditions and specific process requirements enter directly into the calculation. Filter systems can then be objectively compared. This simplifies the selection of the best filter concept for your needs.

Contact us  Lern more

Surface Treatment Particle Size ISO16890 Exemplary particle consideration of PM10 fraction for industrial painting

EUROVENT certifications

Fine filter certification
The independent institute EUROVENT Certification has developed an international certification program for fine filters of groups M and F that is currently being revised on the basis of ISO 16890. All Viledon fine filters are certified by EUROVENT.

Energy efficiency classes
EUROVENT, the European association of manufacturers of drying and HVAC systems, has developed a classification system for the energy efficiency of air filters. Your advantages: Energy-efficient filters can be identified at a glance.

Learn more about EUROVENT energy efficiency classification

[Translate to English (US):] EUROVENT Certification

In our download area, you will find detailed information about our technologies.

Viledon filter systems for the paint spraying industry

Viledon filter systems for the paint spraying industry

Cost-cutting filtration systems for glittering results in the paint spraying industry

Download brochure

Benefit from our specialized expertise in industrial painting.

Select and request detailed information.

Brochures

The edrizzi system

Reliable and cost-efficient paint mist arrestor boxes for efficient dry separation

References

Renewal of the supply air filtration in the BMW factory Leipzig

References

Paint defect analysis with filterCair in the Bavarian BMW group factory

Brochures

filterCair modules

Customized service packages for your needs

Brochures

filterCair – visualization and optimization of air flow in paint lines

We optimize your process

Brochures

filterCair – process analysis in paint lines

We optimize your process

Brochures

Efficiency calculation with e.FFECT

Your path to the optimal filtration solution

Brochures

filterCair - Maintenance and technical service

For filter and ventilation units

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Discover our products for industrial painting.

Click on details for more information. Technical data and specific product features can be found in the e-catalog.

Paint mist arrestor mats

High-quality filtration for paint-spray cabin exhaust air

Paint mist arrestor mats

High-quality material structure and a high shape stability for a maximum efficiency in paint mist separation.

Show details in e-catalog

Filter plates DryPleat and DryPleat nano

Efficient paint mist separation with limestone

Filter plates DryPleat and DryPleat nano

Thanks to their outstanding filtration characteristics they enable a significant improvement in process stability and a sustained reduction in operating costs.

Show details in e-catalog

Filter mats

Arrestance efficiency for maximized dependability

Filter mats

Progressively structured, with the density of the fiber layers increasing towards the clean air side. This ensures an optimum in terms of defined filter performance and dust holding capacity, coupled with a low pressure drop.

Show details in e-catalog

Pocket filters

High-performance, economical and energy-efficient

Pocket filters

Robust in sustained use, with high operational dependability and reliability even in the face of extreme moisture and wet conditions. These filters enable energy-efficient operation which translates to cost savings and a reduction in CO2 emissions.

Show details in e-catalog

V-Bank 12 inch cassette filters

Extended surface, energy efficient filtration

V-Bank 12 inch cassette filters

The patented 1 inch recess design for an extended surface provides full utilization of the entire media area.  The lightweight design provides easy handling and installation. These features coupled with an engineering design that is corrosion proof and, fully incinerable which reduces disposal cost.

Show details in e-catalog

High-temperature filters

For the highest in air purity filtration

High-temperature filters

The best choice for air filtration at temperatures above 100°C up to a maximum of 385 °C. The silicone-free filter elements are suited for extreme and stringent requirements for air purity, process dependability, all with cost-efficiency.

Show details in e-catalog

hydroMaxx coalescer

Optimal protection against water and salt

hydroMaxx coalescer

Offering high operational reliability and cost-efficiency they are ideally suited for intake air prefiltration at coastal, offshore, and other high humidity locations. Here they provide optimum protection of the subsequent filter stages keeping them dry thereby extending the operational lifetime.

Show details in e-catalog

edrizzi paint mist arrestors

High-quality filtration of paint-spray booth exhaust air

edrizzi paint mist arrestors

Efficient filtration of paint mist in the painting process. Maximum process reliability through long lifetime and high paint storage capacity.

Show details in e-catalog