Viledon App
Freudenberg Filtration Technologies
Air Filtration

Viledon filterCair - the filter management system

We optimize your process!

With Viledon filterCair, we provide the automotive industry and its suppliers with tailor-made service packages for filtration and painting, which can also be individually combined. 

Thereby the focus is on optimizing the painting process with regard to the error and rejection rate and the increased system availability, enabling lower operational costs to the operator.

Rely on Viledon filterCair and choose customized service packages for your needs. 

VILEDON FILTERCAIR MODULES

CUSTOMIZED SERVICE PACKAGES FOR YOUR NEEDS
 

INCLUDED IN ALL FILTERCAIR MODULES

Scope:

  • Detailed interactive report
  • Individual optimization potentials
  • Expert advice on-site

MODULE BASIC

STATUS ANALYSIS PAINT ZONE
Demonstration of quality-relevant contamination in the painting process.

Scope:

  • Particle measurement with laser particle counter
  • Raster measurement of sink rates in a zone
  • Determination of cabin balance
  • Temperature and humidity measurement
  • Checking the pressure difference of all relevant filter stages
  • Careful filter analysis and evaluation
  • Accurate analysis of weak points

MODULE BASIC + DIRT IN PAINT

INTENSIVE DIRT ANALYSIS
Process-specific paint damage analysis - cause analysis of contaminants in the painting process.

Scope:

  • Inludes full range of Module Basic features
  • Extensive ProSim particle measurement
  • Raster measurement of sink rates in a complete painting line
  • Needs-based incident light microscopy
  • Problem-specific electron microscopy (REM/EDX) or infrared microscopy (FTIR) analysis in the Viledon® laboratory
  • Extensive volumetric flow measurement of all process-relevant areas
  • Local dirt analysis

MODULE MATERIAL CHECK

OPERATIONAL MATERIAL ANALYSIS
Testing of fiber/lint released by the materials and clothing used.

Scope:

  • Application-specific material testing
  • Needs-based incident light microscopy
  • Performance of a shake test
  • Accurate analysis of weak points

MODULE BASIC + DIRT IN PAINT + MATERIAL CHECK

INTENSIVE DIRT ANALYSIS INCLUDING EXTENSIVE OPERATIONAL MATERIAL ANALYSIS
Holistic consideration of the painting process - investigation of complex system interrelations between process parameters, materials used and dirt entry. Definition of individual optimization potentials via extensive paint defect analysis.

Scope:

  • Complete range of services from the
    modules Basic + Dirt in Paint + Material Check

MODULE AIR BALANCE

DETERMINATION OF CABIN BALANCE
Examination and visualization of the flow conditions in the painting plant.

Scope:

  • Raster measurement of sink rates in a zone
  • Temperature and humidity measurement
  • Checking the pressure difference of all relevant filter stages
  • Volume flow measurement of all process-relevant areas
  • Nebula test for the visualization of the flow conditions
  • Careful filter analysis and evaluation
  • Accurate analysis of weak points

MODULE COMPRESSED AIR

COMPRESSED AIR CHECK
Control of process and breathing air systems.

Scope:

  • Comprehensive compressed air measurement (CO, CO2, moisture content, oil content)
  • Checking the compressed air quality for contamination
  • Detailed optical microscopy of the particles
  • Accurate analysis of weak points
  • Detailed interactive report
  • Development of individual optimization potentials
  • Expert advice on-site

MODULE PAINT OVEN

TEMPERATURE CURVES IN PAINT DRYERS
Checking the temperature profile in the paint dryer.

Scope:

  • Thermographic analysis by infrared camera
  • Determination of the air balance in the paint dryer
  • Detection of object temperatures using temperature data loggers
  • Checking the pressure differences of all relevant filter stages
  • Careful analysis of HT filters